The daily maintenance of a Solar Power Container includes the following aspects:
I. Component Cleaning and Appearance Inspection
- Regular Cleaning of Solar Panels
- Frequency: It is recommended to clean the panels once a month (less frequently during the rainy season). In areas with severe dust, the frequency should be increased.
- Method: Use a soft-bristled brush or clean water to rinse. Avoid using abrasive materials to prevent scratching the panel surface.
- Effect: Dust accumulation can reduce power generation efficiency by 10%–25%, which can be restored after cleaning.
- Appearance Inspection of Solar Panels
- Damage Detection: Check for cracks, scratches, or bubbles on the panels. Damage may cause hot spots, requiring immediate replacement.
- Frame Sealing: Inspect the frame sealant for aging or cracks to prevent water ingress.
II. Electrical System Inspection
- Cables and Junction Boxes
- Looseness Check: Regularly inspect cable connections for looseness and junction boxes for water or dust accumulation.
- Insulation Testing: Use an insulation resistance meter to test cable insulation, which should be ≥1MΩ.
- Inverters and Controllers
- Cooling Check: Ensure that the inverter’s ventilation ports are unobstructed and the cooling fans are functioning properly.
- Parameter Monitoring: Use the inverter’s display to check for abnormal voltage, current, or power parameters.
III. Support and Structural Maintenance
- Support Stability
- Bolt Tightening: Check for loose bolts on the support structure to prevent deformation due to wind.
- Corrosion Protection: Apply anti-rust treatment to metal supports to extend their lifespan.
- Orientation and Angle Adjustment
- Seasonal Calibration: Adjust the panel angle seasonally to maximize sunlight exposure.
IV. Performance Monitoring and Data Analysis
- Power Generation Logging
- Comparative Analysis: Record daily power generation and compare it with historical data to identify anomalies.
- Efficiency Evaluation: Calculate system efficiency (power generation/theoretical power generation). Efficiency below 80% requires thorough inspection.
- Fault Warning
- Monitoring System: Install monitoring software to track system status in real time and set fault alarm thresholds.
V. Safety Protection Measures
- Lightning Protection and Grounding
- Grounding Resistance Testing: Test the grounding resistance annually to ensure it is ≤4Ω to prevent lightning damage.
- Protection Against Small Animals
- Sealing Holes: Check cable holes for proper sealing to prevent rodent damage.
VI. Professional Maintenance Recommendations
- Annual Comprehensive Inspection: Commission a professional agency to conduct system testing, including EL testing and IV curve testing.
- Spare Parts Inventory: Stock critical spare parts (e.g., inverter capacitors, panel connectors) to minimize downtime.
Maintenance Schedule
Maintenance Item | Frequency | Notes |
---|---|---|
Solar Panel Cleaning | Monthly | Reduce frequency during rainy seasons |
Electrical System Check | Quarterly | Focus on junction boxes |
Support Stability Check | Biannually | Tighten bolts, check for corrosion |
Annual Comprehensive Inspection | Annually | Conducted by professionals |
Notes
- Power-Off Operation: Always disconnect power before maintenance to avoid electric shock.
- Post-Severe Weather Inspection: Check supports and cables after high winds or heavy rain.
- Professional Training: Complex faults should be handled by professionals to avoid disassembly without expertise.